Description
This circuit is designed for precise centigrade temperature measurement, converting a temperature sensor’s output voltage into a frequency, which is then transmitted via mains supply cables. The receiver section counts these frequency bursts to display the temperature on three 7-segment LED displays. The least significant digit shows tenths of a degree Celsius, while the entire range extends from 0.0 to 99.9 °C. The transmitter and receiver distance can reach up to one hundred meters if both units are connected to the mains supply and operate under the control of the same light-meter.
IC1 is a linear temperature sensor IC, the LM35, providing a linear output of 10mV per degree centigrade. This output drives IC2, a voltage-frequency converter, generating 100Hz frequency pulses. For instance, a temperature of 20°C results in an output of 200mV, which IC2 then converts to a 2kHz frequency pulse. Q1 functions as a driver for the power output transistor Q2, coupled to the mains supply through L1 and C7, C8.
Transmitter circuit operation:
The LM35 linear temperature sensor IC (IC1) produces an output voltage proportional to the temperature, with a reading of 10mV per degree Celsius. This voltage is fed into IC2, a voltage-frequency converter that transforms it into 100Hz frequency pulses. Specifically, a temperature of 20°C is converted to 200mV by IC1 and subsequently converted into a 2kHz frequency pulse by IC2. The BC238 transistor (Q1) acts as a driver for the power output transistor Q2, facilitating its connection to the mains supply via L1 and C7, C8.
Circuit diagram:
Transmitter parts:
- R1 = 100kΩ 1/4W Resistor
- R2 = 47Ω 1/4W Resistor
- R3 = 100kΩ 1/4W Resistor
- R4 = 5kΩ 1/2W Trimmer Cermet
- R5 = 12kΩ 1/4W Resistor
- R6 = 10kΩ 1/4W Resistor
- R7 = 6.8kΩ 1/4W Resistor
- R8 = 1kΩ 1/4W Resistor
- R9 = 1kΩ 1/4W Resistor
- C1 = 220nF 63V Polyester Capacitor
- C2 = 10nF 63V Polyester Capacitor
- C3 = 1µF 63V Polyester Capacitor
- C4 = 1nF 63V Polyester Capacitors
- C5 = 2.2nF 63V Polyester Capacitor
- C6 = 1nF 63V Polyester Capacitors
- C7 = 47nF 400V Polyester Capacitors
- C8 = 47nF 400V Polyester Capacitors
- C9 = 1000µF 25V Electrolytic Capacitor
- D1 = 1N4148 75V 150mA Diode
- D2 = 1N4002 100V 1A Diode
- D3 = 1N4002 100V 1A Diode
- D4 = 5mm Red LED
- IC1 = LM35 Linear temperature sensor IC
- IC2 = LM331 Voltage-frequency converter IC
- IC3 = 78L06 6V 100mA Voltage regulator IC
- Q1 = BC238 25V 100mA NPN Transistor
- Q2 = BD139 80V 1.5A NPN Transistor
- T1 = 220V Primary, 12+12V Secondary 3VA Mains transformer
- PL = Male Mains plug & cable
- L1 = Primary (Connected to Q2 Collector): 100 turns
- Secondary: 10 turns
- Wire diameter: 0.2mm enameled
- Plastic former with ferrite core. Outer diameter: 4mm.
Receiver circuit operation:
The frequency pulses originating from the mains supply, safely isolated by C1, C2 and L1, are amplified by Q1, which incorporates diodes D1 and D2 to limit the peak voltages at its input. These pulses are then filtered by C5, squared by IC1B, divided by 10 in IC2B and finally transmitted to the clock input of IC5. IC4 functions as a time-base generator, providing reset pulses for IC1B and IC5 and enabling the latching and gate timing of IC5 at a frequency of 1Hz. This time base is driven by a 5Hz square wave, obtained from the 50Hz mains frequency, and then squared by IC1C and divided by 10 in IC2A. IC5 drives the cathodes of the 3 displays (D6, D7 and D8) via Q2, Q3, and Q4, utilizing a multiplexing frequency fixed by C7, and also controls the BCD-to-7-Segment decoder IC6, which facilitates the paralleled activation of the 3 displays. The resulting input pulses, at a frequency of 2KHz, are divided by 10 and displayed as 20.0°C.
Circuit diagram:
Receiver Parts:
- R1 = 100kΩ 1/4W Resistor
- R2 = 1kΩ 1/4W Resistor
- R3 = 12kΩ 1/4W Resistor
- R4 = 12kΩ 1/4W Resistor
- R5 = 47kΩ 1/4W Resistor
- R6 = 12kΩ 1/4W Resistor
- R7 = 12kΩ 1/4W Resistor
- R8 = 1kΩ 1/4W Resistor
- R9-R15 = 470Ω 1/4W Resistors
- R16 = 680Ω 1/4W Resistor
- C1 = 47nF 400V Polyester Capacitors
- C2 = 47nF 400V Polyester Capacitors
- C3 = 1nF 63V Polyester Capacitors
- C4 = 10nF 63V Polyester Capacitor
- C5 = 220nF 63V Polyester Capacitors
- C6 = 220nF 63V Polyester Capacitors
- C7 = 1000µF 25V Electrolytic Capacitor
- C8 = 100pF 63V Ceramic Capacitor
- C9 = 220nF 63V Polyester Capacitors
- D6 is the Most Significant Digit and D8 is the Least Significant Digit.
- R16 is connected to the Dot anode of D7 to illuminate the decimal point permanently.
- Set the ferrite cores of both inductors for maximum output (best measured with an oscilloscope, but not critical).
- Set trimmer R4 in the transmitter to obtain a frequency of 5kHz at pin 3 of IC2 with an input of 0.5Vcc at pin 7 (a digital frequency meter is required).
- More simple setup: place a thermometer close to IC1 sensor, then set R4 to obtain the same reading of the thermometer in the receiver's display.
- Keep the sensor (IC1) well away from heating sources (e.g. Mains Transformer T1).
- Linearity is very good.
- Warning! Both circuits are connected to 230Vac mains, then some parts in the circuit boards are subjected to lethal potential! Avoid touching the circuits when plugged and enclose them in plastic boxes.