Build Your Precise 12V Heating System Thermostat Circuit

This circuit is designed to regulate a heating system or central heating setup, maintaining a steady indoor temperature despite significant fluctuations in the external environment. Two sensors are required: one positioned outdoors to monitor the external temperature, and another placed on the return water pipe from the heating system, close to its entry point into the boiler. The output from the Relay contact must be connected to the boiler’s start-stop control input. This device, though uncomplicated, has demonstrated exceptional reliability; it was initially installed at my parents' residence over two decades ago. Although somewhat aged, it continues to function flawlessly and without any operational issues.

Circuit diagram

Heating System Thermostat-Circuit diagram

Parts:

  • P1 1K Linear Potentiometer
  • R1 10R 1/4W Resistor
  • R2 1K 1/4W Resistor
  • R3 3K3 @ 20°C n.t.c. Thermistor (see Notes)
  • R4 2K2 @ 20°C n.t.c. Thermistor (see Notes)
  • R5 10K 1/2W Trimmer Cermet
  • R6 3K3 1/4W Resistor
  • R7,R9 4K7 1/4W Resistors
  • R8 470K 1/4W Resistor
  • R10 10K 1/4W Resistor
  • C1,C2 470µF 25V Electrolytic Capacitors
  • C3 1µF 63V Electrolytic Capacitor
  • D1,D2,D4 1N4002 100V 1A Diodes
  • D3 LED Red 3 or 5mm.
  • Q1 BC557 45V 100mA PNP Transistor
  • Q2 BC547 45V 100mA NPN Transistor
  • Q3 BC337 45V 800mA NPN Transistor
  • RL1 Relay with SPDT 2A @ 220V switch
  • Coil Voltage 12V. Coil resistance 200-300 Ohm
  • J1 Two ways output socket
  • SW1 SPST Mains Switch
  • T1 220V Primary, 12 + 12V Secondary 3VA Mains transformer
  • PL1 Male Mains plug & cable

Device purpose:

This circuit is intended to control a heating system or central heating plan, keeping constant indoor temperature regardless of substantial changes in the external environment. Two sensors are necessary: one situated outdoors, monitoring the outside temperature; and another placed on the returning water pipe from the heating system, positioned immediately before its entry into the boiler. The output signal from the Relay contact should be connected to the boiler’s start-stop control input. This device, despite its relatively simple design, has consistently proven to be exceptionally reliable; it was originally installed at my parents' home over twenty years ago. Although somewhat dated, it continues to operate effectively and without any operational difficulties.

Circuit operation:

When the Base-to-ground voltage of Q1 is lower than half the supply voltage (determined by R7 & R9), a voltage develops across R8, and the driver transistors Q2 & Q3 activate the Relay. When the Base-to-ground voltage of Q1 exceeds half the supply voltage, caused by a decrease in the value of the n.t.c. Thermistor due to a rise in temperature, no voltage appears across R8, and the Relay is deactivated.

More about components

The transistors Q1, Q2, and Q3 are fundamental components within this circuit. Specifically, Q1 is a PNP transistor, serving as the primary switching element controlled by the sensor signals. Q2 and Q3 are NPN transistors, functioning as driver transistors to energize the Relay. These transistors are critical for efficiently controlling the Relay’s operation, ensuring precise regulation of the heating system.

  • C3 allows for a clean switching action of the Relay.
  • P1 acts as the primary temperature control element.

Notes:

  • R3 is the outdoor sensor, and R4 is the indoor sensor.
  • If a 3K3 Thermistor for R3 is unavailable, a 4K7 value can be substituted; however, compensation can be achieved using Trimmer R5.
  • R5 allows for adjusting the heating system’s response to outdoor temperatures ranging from approximately +10°C downwards. Increasing R5’s resistance will result in a hotter heating system, and decreasing it will produce a cooler system.
  • The existing boiler thermostat should be set to its maximum value; bypassing it is strictly prohibited due to safety considerations.
  • This circuit can be repurposed by eliminating the differential feature and converting it into a straightforward precision thermostat, omitting R3.

Warning: This circuit involves mains voltage. Ensure all connections are secure and insulated. Incorrect wiring can result in electric shock or fire. Consult a qualified electrician if you are unsure about any aspect of this circuit.

author: RED Free Circuit Designs
circuit from http://www.redcircuits.com/