Description
This project involved designing an audio amplifier capable of delivering a respectable output power with a minimal component count, while maintaining quality. The Power Amplifier section utilized only three transistors and a handful of resistors and capacitors in a shunt feedback configuration, yet it was capable of delivering more than 18W into an 8 Ohm load with 0.08% THD @ 1KHz at the onset of clipping (0.04% @ 1W - 1KHz and 0.02% @ 1W - 10KHz) and up to 30W into a 4 Ohm load.
To achieve such performance and to ensure overall stability of this simplified circuitry, a suitably regulated DC power supply was indispensable. This was not a concern, as it also helped in minimizing the noise and hum of the preamp to very low levels and guaranteed a predictable output power into varying load impedances. Finally, given that the amplifier required a single rail supply, a robust DC voltage regulator capable of supplying more than 2 Amps @ 40V could be implemented with a limited number of components as well.
The BC550C transistor was selected for its low noise and high gain characteristics, while the IRF530 and IRF9530 provided significant current handling capability for the output stage. These components were mounted on appropriate heat sinks to dissipate the heat generated during operation. The use of these transistors along with the configuration allowed for a power output exceeding the design goals.
The BC550C, 2N3819, and BC550C transistors in the preamp section were chosen for their general-purpose characteristics and suitability for this application. The preamp was designed for maximum sensitivity and a wide overload margin, particularly important for modern music sources like CD players, tape recorders, iPods, and computer audio outputs. The volume control was strategically placed at the preamp input to further enhance the overload margin.
After a unity-gain impedance converter stage (using a BC550C), a Baxandall-type bass and treble tone control stage was added. This stage, required to provide a gain of approximately 5.6 times, employed a low-noise, “bootstrapped” two-transistor circuit with FET-input. This design included excellent THD figures up to 4V RMS output and a low output impedance, necessary for driving properly the Mini-MosFet Power Amplifier, but could also be utilized for other purposes. This approach utilized FET transistors to optimize performance and minimize distortion.
Circuit diagram:
Power Amplifier Parts:
- R1 = 2K2 1/4W Resistor
- R2 = 27K 1/4W Resistor
- R3 = 2K2 1/2W Trimmers Cermet
- R4 = 2K2 1/2W Trimmers Cermet
- R5 = 100R 1/4W Resistor
- R6 = 1K 1/4W Resistor
- R7 = 330R 1/4W Resistors
- R8 = 330R 1/4W Resistors
- C1 = 22µF 25V Electrolytic Capacitor
- C2 = 47pF 63V Polystyrene or Ceramic Capacitor
- C3 = 100µF 50V Electrolytic Capacitors
- C4 = 100µF 50V Electrolytic Capacitors
- C5 = 2200µF 50V Electrolytic Capacitor
- Q1 = BC550C - 45V 100mA Low noise High gain NPN Transistors
- Q2 = 2N3819 - General-purpose N-Channel FET
- Q3 = BC550C - 45V 100mA Low noise High gain NPN Transistors
Circuit diagram:
Power Amplifier Parts:
- R1 = 3R9 - 2W Resistor
- R2 = 22R - 1/4W Resistor
- R3 = 6K8 - 1/4W Resistor
- R4 = 220R - 1/4W Resistor
- R5 = 4K7 - 1/2W Resistor
- C1 = 4700µF - 50V Electrolytic Capacitor
- C2 = 100nF - 63V Polyester Capacitors
- C3 = 10µF - 63V Electrolytic Capacitor
- C4 = 220µF - 50V Electrolytic Capacitor
- C5 = 100nF - 63V Polyester Capacitors
- D1 = Diode bridge - 100V 4A
- D2 = 1N4002 - 200V 1A Diode
- D3 = LED - Any type and color
- SW2 = SPST - Mains switch
- IC1 = LM317T - 3-Terminal Adjustable Regulator
- PL1 = Male Mains plug with cord
- Q1 = TIP42A - 60V 6A PNP Transistor
- T1 = 230V Primary, 35-36V (Center-tapped) Secondary,
- 50-75VA Mains transformer (See Notes)
Notes:
- Q2 and Q3 in the Power Amplifier must be mounted each on a finned heatsink of at least 80x40x25mm.
- Q1 and IC1 in the Regulated Power Supply must be mounted on a finned heatsink of at least 45x40x17mm.
- A power Transformer having a secondary winding rated at 35 - 36V and 50VA (i.e. about 1.4Amp) is required if you intend to use Loudspeaker cabinets of 8 Ohm nominal impedance. To drive 4 Ohm loads at high power levels, a 70 - 75VA Transformer (2Amp at least) will be a better choice. These transformers are usually center tapped: the central lead will be obviously left open.
- For the stereo version of this project, R16 and C11 in the Preamp will be in common to both channels: therefore, only one item each is necessary. In this case, R16 must be a 1K5 1/2W resistor. The value of C11 will remain unchanged.
Technical data:
- Output power: 18 Watt RMS into 8 Ohm (1KHz sine wave) - 30 Watt RMS into 4 Ohm
- Input sensitivity of the complete Amplifier: 160mV RMS for full output
- Power Amplifier Input sensitivity: 900mV RMS for full output
- Power Amplifier Frequency response @ 1W RMS: flat from 40Hz to 20KHz, -0.7dB @ 30Hz, -1.7dB @ 20Hz
- Power Amplifier Total harmonic distortion @ 1KHz: 100mW 0.04% 1W 0.04% 10W 0.06% 18W 0.08%
- Power Amplifier Total harmonic distortion @10KHz: 100mW 0.02% 1W 0.02% 10W 0.05%
- Power Amplifier Total harmonic distortion @10KHz: 1V RMS 0.007% 3V RMS 0.02%
- Power Amplifier Total harmonic distortion @10KHz: 1V RMS 0.007% 3V RMS 0.02%
- Preamp Maximum output voltage: 4V RMS
- Preamp Frequency response: flat from 20Hz to 20KHz
- Preamp Total harmonic distortion @ 1KHz: 1V RMS 0.007% 3V RMS 0.035%
- Preamp Total harmonic distortion @10KHz: 1V RMS 0.007% 3V RMS 0.02%