45 Watt Class-B Audio Amplifier Circuit Design

Description

Discrete-component op-amps are employed in this design to drive a complementary Bipolar Junction Transistor (BJT) output stage, resulting in Class B operation. This configuration minimizes quiescent current when delivering low output currents, as the op-amp effectively shuts off the transistors. At higher output currents, the power transistors conduct, and the op-amp contributes only approximately 0.7/R11 to the overall output current. The op-amp’s quiescent current biases the external transistors, thereby significantly reducing the crossover frequency.

The concept originated from a letter published in Wireless World, December 1982, page 65, authored by N. M. Allinson, formerly at the University of Keele, Staffordshire. The letter proposed using op-amp ICs as drivers, but considering the required supply voltages (up to +/- 35V) for an amplifier generating roughly 50W, a discrete-component op-amp approach was deemed suitable and ultimately proved successful.

The discrete-component op-amp is based on a Douglas Self design. However, his original circuit featured a Class A output stage. To achieve the desired Class B operation, the circuit was subsequently modified accordingly. The amplifier is powered by a mains transformer supplying a secondary winding rated at a common value of 25 + 25V (or 24 + 24V) and 120VA power. This allows for driving two amplifiers at 45W and 69W output power into 8 and 4 Ohms respectively, exhibiting very low distortion (less than 0.01% @ 1kHz and 20W into 8 Ohms).

This simple, straightforward, and rugged circuit, designed for any high-quality audio application and, above all, to complement the recently initiated series of articles forming the Modular Preamplifier Control Center, is also ideally suited for constructing a good Guitar or Bass amplifier. Enjoy!

Integrated circuits, specifically op-amps, play a critical role in this amplifier’s functionality. Op-amps are used as drivers for the BJT output stage, ensuring a Class B operation. This configuration minimizes quiescent current when delivering low output currents, as the op-amp effectively shuts off the transistors. At higher output currents, the power transistors conduct, and the contribution of the op-amp is limited to approximately 0.7/R11 to the overall output current. The op-amp’s quiescent current biases the external transistors, thereby significantly reducing the crossover frequency. The precise control afforded by the op-amp is crucial for achieving the desired amplifier characteristics.

Circuit diagram:

Circuit diagram

Parts:

  • R1______________18K - 1/4W Resistor
  • R2_______________3.9K - 1/4W Resistor
  • R3,R6____________1K - 1/4W Resistors
  • R4_______________2.2K - 1/4W Resistor
  • R5______________15K - 1/4W Resistor
  • R7______________22K - 1/4W Resistor
  • R8_____________330R - 1/4W Resistor
  • R9,R10__________10R - 1/4W Resistors
  • R11,R12_________47R - 1/4W Resistors
  • R13_____________10R - 1W Resistor
  • C1_______________1µF - 63V Polyester Capacitor
  • C2_____________470pF - 63V Polystyrene or Ceramic Capacitor
  • C3______________47µF - 25V Electrolytic Capacitor
  • C4______________15pF - 63V Polystyrene or Ceramic Capacitor
  • C6_____________220nF - 100V Polyester Capacitor
  • C7_____________100nF - 63V Polyester Capacitor

Power supply :

Power supply

Parts:

  • R1_______________3.3K - 1/2W Resistor
  • C1,C2_________4700µF - 50V Electrolytic Capacitors
  • C3,C4__________100nF - 63V Polyester Capacitors
  • D1_____________200V 8A Diode bridge
  • D2_____________5mm. Red LED
  • F1,F2__________4A Fuses with sockets
  • T1_____________230V or 115V Primary, 25+25V Secondary 120VA Mains transformer
  • PL1____________Male Mains plug
  • SW1____________SPST Mains switch

Parts:

  • Q1,Q2________BC560C - 45V 100mA Low noise High gain PNP Transistors
  • Q3,Q4________BC556 - 65V 100mA PNP Transistors
  • Q5___________BC546 - 65V 100mA NPN Transistor
  • Q6___________BD139 - 80V 1.5A NPN Transistor
  • Q7___________BD140 - 80V 1.5A PNP Transistor
  • Q8__________2N3055 - 60V 15A NPN Transistor
  • Q9__________MJ2955 - 60V 15A PNP Transistor

Comments:

The main design targets for this amplifier were as follows:

  1. Output power in the 40 - 70W range
  2. Simple circuitry
  3. Easy to locate, low cost components
  4. Rugged performance
  5. No setup

Notes:

  • 2N3055 and MJ2955 transistors were listed for Q8 and Q9 as the preferred types, but many different output transistors can be used satisfactorily: TIP3055/TIP2955, TIP35/TIP36, MJ802/MJ4502 amongst others.
  • Discrete op-amp output transistors Q6 and Q7 do not require any heatsink as their cases remain at ambient temperature. Power transistors Q8 and Q9 should be mounted on a black, finned heatsink as usual.